The Full Story
Drywall (gypsum board) is used in North American construction as a faster alternative to plaster and wood. Drywall is made of gypsum (calcium sulfate dihydrate), paper, and additives such as mica, clay, and resin. Drywall installation generates gypsum and silica dust, which are irritating to the lungs. Workers should wear personal protective equipment such as safety glasses, gloves, and dust masks when handling drywall. Drywall that has been damaged by water loses its strength and can grow mold.
After very active hurricane seasons in 2004 and 2005, there was a shortage of US-made drywall due to new home construction and rebuilding. Some suppliers increased their importation of drywall from China to meet the demand. Unfortunately, some of the imported drywall was contaminated with toxic chemicals. In 2008, homeowners in Florida began reporting upper respiratory irritation in their recently built homes. Many reported a decrease in symptoms when they left their homes and recurrence of symptoms upon returning. Reported symptoms included headaches, irritated and itchy eyes and skin, difficulty breathing, persistent cough, runny nose, sinus infections and congestion, sore throats, frequent nosebleeds, and asthma attacks.
Some residents reported a strong sulfur smell and premature corrosion or deterioration of certain metals (especially copper) in their homes such as air conditioner coils and electrical wiring. Not all of the homes with problem drywall contained drywall manufactured in China. Some problem homes contained drywall manufactured in North America and some had drywall with no indication of origin. "Problem drywall" refers to all affected drywall regardless of its country of origin.
The United States Consumer Product Safety Commission (CPSC) defines "problem drywall" as meeting these criteria:
Step One: A visual inspection must show blackening of copper electrical wire or air conditioning evaporator coils AND drywall installed between 2001 and 2009.
Step Two: Drywall installed between 2005 and 2009 must have at least two of the below. For installations between 2001 and 2004, at least four of the following conditions must be met (* indicates lab testing required):
- Elemental sulfur in the drywall core*
- Black copper sulfide on labels, grounding wires, and/or air conditioning coils*
- Chinese markings on drywall
- Elevated sulfide gas emissions from drywall*
- Corrosion induced by drywall in test chambers*
In late 2009, CPSC concluded that there was a "strong association" between Chinese drywall and corrosion of pipes and wires reported by thousands of homeowners in the US. The issue was addressed in 2011, and now all drywall must be tested for volatile sulfur before it can be sold in the US.
|The copper pipe is blackened
(photo from CPSC)
|Air conditioner copper coils blackened and corroded
(photo from CPSC)
If Drywall Is Swallowed or Gets in the Eyes
If you suspect someone has swallowed drywall, do not make the person vomit. Immediately check the webPOISONCONTROL® online tool for guidance or call Poison Control at 1-800-222-1222.
When drywall dust gets in the eyes, minor irritation, redness, or a scratch on the surface of the eye can occur. Serious eye injury is not likely, but the eyes should be rinsed immediately. Remove contact lenses and use lots of room temperature water. For children, pour water onto the bridge of the nose and let it gently run into the eyes. Encourage blinking. Then check with Poison Control after rinsing.
Mary Elizabeth May, RN, BA, MPH
Certified Specialist in Poison Information